Preview

Proceedings of the Southwest State University

Advanced search

Rapid Diagnostic Test of Metal Turning Using Vibration Parameters Analysis

https://doi.org/10.21869/2223-1560-2020-24-4-18-28

Abstract

Purpose of research. The work is devoted to the proof that the vibration of the cutting tool holder carries information about the current cutting force and the type of coming off chips, and the spectral analysis of vibration acceleration will allow to extract this information in full.
Methods. The work logically substantiates a scientific assumption about the possibility of prompt diagnostics of the turning process by analyzing the vibration acceleration spectrum of the cutting tool holder. To confirm the consistency of the assumption, a full-scale experiment was carried out.
Results. A series of experiments was carried out to register changes in the spectral composition of the vibration of the cutting tool. It has been proven that vibration really carries information about the basic parameters of the cutting process.
Conclusion. Spectral analysis of vibration can become the basis for operational diagnostics of metal turning by cutting and form the basis of the Adaptive System for Controlling Cutting Conditions in numerically controlled machines.

About the Authors

E. V. Artamonov
Tyumen Industrial University
Russian Federation

Evgeny V. Artamonov, Dr. of Sci. (Engineering), Professor, Head of the Machines and Tools Department

38 Volodarskogo str., Tyumen 625000



D. V. Vasil'yev
Tyumen Industrial University
Russian Federation

Dmitriy V. Vasil'yev, Cand. of Sci. (Engineering), Associate Professor, Machines and Tools Department

38 Volodarskogo str., Tyumen 625000



V. V. Voronin
Tyumen Industrial University
Russian Federation

Vladislav V. Voronin, Post-Graduate Student

38 Volodarskogo str., Tyumen 625000



References

1. Artamonov E.V., Vasil'yev D.V., Uteshev M.Kh. Formirovanie uslovii maksimal'noi obrabatyvaemosti zharoprochnykh materialov putem vysokotemperaturnogo okhrupchivaniya pri rezanii [Formation of conditions for maximum machinability of heat-resistant materials by high-temperature embrittlement during cutting]. STIN, 2016, no. 9, pp. 21-24 (In Russ.).

2. Brazhkin Yu.A. Vibrokontrol' stanochnogo oborudovaniya i tekhnologicheskikh protsessov obrabotki metallov [Vibration control of machine tools and technological processes of metal processing]. Izvestiya MGTU = Proceedings of the MSTU, 2007, no. 2 (4) (In Russ.).

3. Vasin L.A., Vasin S.A., Kosheleva A.A. Emerdzhentnyi podkhod k sozdaniyu vibroustoichivykh rezhushchikh instrumentov [Emergent approach to creation of vibrationresistant cutting tools]. Izvestiya TulGU. Tekhnicheskie nauki = Proceedings of the TSU. Technical Science, 2014, no.11-2 (In Russ.).

4. Vasin S.А. Prognozirovanie vibroustoichivosti instrumenta pri tochenii i frezerovanii. Seriya "Biblioteka instrumental'shchika" [Prediction of tool vibration resistance at turning and milling. Set "Library of Tool Maker"]. Moscow, Mashinostroenie Publ., 2006. 384 p. (In Russ.).

5. Artamonov E. V. [and others]. Vzaimosvyaz' yavlenii pri rezanii metallov i temperaturnyi faktor [The relationship of phenomena when cutting metals and the temperature factor]. Tyumen, 2014. 152 p. (In Russ.).

6. Rosenberg G. Sh., Madorsky E. Z. [and others]. Vibrodiagnostika [Vibration diagnostics]. St. Petersburg, PEIPK Publ., 2003. 284 p. (In Russ.).

7. Gavrilin A. N., Rozhkov P. S., Angatkina O. O., Moyzes B. B. Dinamicheskii vibrogasitel' s sistemoi avtomaticheskoi nastroiki na chastotu kolebanii [Dynamic vibration damper with a system of automatic tuning to the vibration frequency]. Izvestiya TPU = Proceedings of the TSU, 2011, no.2 (In Russ.).

8. Golosnoy, S.V., Chukarin, A.N. Eksperimental'nye issledovaniya spektrov shuma i vibratsii kopiroval'no-frezernykh stankov [Experimental studies on noise and vibration spectra of copy milling machines]. Vestnik DGTU = Vestnik DonSTU, 2016, no.4 (87) (In Russ.).

9. Grigoriev S. N., Kozochkin M. P., Sabirov F. S. Diagnostika avtomatizirovannogo proizvodstva [Diagnostics of automated production]. Moscow, Mashinostroenie Publ., 2011. 600 p. (In Russ.).

10. Zavgorodsky V.I., Maslov A.R. Upravlenie vibroustoichivost'yu tekhnologicheskoi sistemy [Vibration resistance control of the technological system]. Komplekt: ITO = Complete Set: ITO, 2009, no. 10, pp. 22-25 (In Russ.).

11. Ivovich V. A., Onishchenko V. Ya. Zashchita ot vibratsii v mashinostroenii [Vibration protection in mechanical engineering]. Moscow, Mashinostroenie Publ., 1990. 272 p. (In Russ.).

12. Ishmetiev E.N., Chistyakov D.V., Panov A.N., Bodrov E.E., Vrabel M. Sistemy vibrozashchity, vibrokontrolya i vibrodiagnostiki promyshlennogo oborudovaniya [Vibration protection, control and analysis systems for industrial application]. Elektricheskie sistemy i kompleksy = Electrical Systems and Complexes, 2019, no.1 (42) (In Russ.).

13. Kozochkin M. P., Sabirov F. S., Maslov A. R. Stanki s ChPU s sistemami diagnostiki [CNC machines with diagnostic systems]. Komplekt: ITO = Complete Set: ITO, 2010, no. 6, pp. 34–35 (In Russ.).

14. Kozochkin M.P. Osobennosti vibratsii pri rezanii materialov [Features vibrations when cutting materials]. STIN, 2009, no. 1, pp. 29-35 (In Russ.).

15. Kozochkin M.P., Sabirov, F.S. Operativnaya diagnostika pri metalloobrabotke – problemy i zadachi [operational diagnostics in metalworking - problems and tasks]. Vestnik MGTU «Stankin» = Vestnik MSTU “Stankin”, 2008, no. 3 (In Russ).

16. Litvinchuk A. Yu. Analiz spektra vibratsii rezhushchego instrumenta [Analysis of vibration spectrum of cutting tool]. Reshetnevskie chteniya = Reshetnev Readings, 2011, no. 15 (In Russ.).

17. Matyushkova O.Yu., Tetter V.Yu. Sovremennye metody vibroakusticheskogo diagnostirovaniya [Modern methods of vibroacoustic diagnostics]. Omskii nauchnyi vestnik = Omsk Scientific Bulletin, 2013, no. 3 (123) (In Russ.).

18. Artamonov E.A. [and others]. Metod formirovaniya uslovii maksimal'noi obrabatyvaemosti zharoprochnykh materialov putem vysokotemperaturnogo okhrupchivaniya pri rezanii [Method of conditions forming for maximum workability of heat-resistant materials by high-temperature embrittlement during cutting]. Tyumen, 2016. 181 p. (In Russ.).

19. Nesmeyanov E.A. Dempfirovanie kolebanii nesushchei sistemy mnogoshpindel'nykh frezernykh stankov [Damping fluctuations of bearing system many spindle of milling machine tools]. Vestnik VGTU = Vestnik VSTU, 2010, no.3 (In Russ.).

20. Khomenko A. P., Eliseev S. V., Zasyadko A. A. Formirovanie kontseptsii vibrodiagnosticheskikh metodov nerazrushayushchego kontrolya. Sovremennye predstavleniya [Formation of the concept of vibrodiagnostic methods of non-destructive testing]. Sovremennye tekhnologii. Sistemnyi analiz. Modelirovanie = Modern Concepts. Modern technologies, System analysis, Modeling, 2008, no. 1 (In Russ.).


Review

For citations:


Artamonov E.V., Vasil'yev D.V., Voronin V.V. Rapid Diagnostic Test of Metal Turning Using Vibration Parameters Analysis. Proceedings of the Southwest State University. 2020;24(4):18-28. (In Russ.) https://doi.org/10.21869/2223-1560-2020-24-4-18-28

Views: 628


Creative Commons License
This work is licensed under a Creative Commons Attribution 4.0 License.


ISSN 2223-1560 (Print)
ISSN 2686-6757 (Online)